Engineering and Testing Solution for Electric Vehicle Development Solution Ranging from Element Level to Vehicle Level Validation

Validation Pyramid

validation piramid

Vehicle Validation

We provide chassis dynamometers for 2W, 3W & 4W testing. It consists of dynamic AC dynamometer with a real time control system for road load simulations.

Carry out various validation trials for range calculation, top speed test, friction loss, regenerative efficiency, vehicle durability & legislative cycles (SAE 1711, UNECE-R101, SAE 1634, GTR-15)

Vehicle could be run using Battery emulators for driving the vehicle in the case of durability trials.

Powertrain Validation

EV Powertrain consist of motor, controller & battery. With chances to fail at integration, powertrain validation becomes critical.

Simulate various kinds of condition by changing road, vehicle & environment parameters (using environment chambers). It simulate vehicle condition at test bench level which streamlines time to market.

Validation Systems

  • Test wide range of UUT’s from 10kW to 250kW with speed range up to 10000rpm (Higher speed available on request)
  • Integrated testing with environmental chamber and for simulating varied environmental conditions
  • Current & voltage signature analysis using high speed data logging systems.
  • In-built speed-torque control system with response time less than 10ms.
  • Our Battery Emulators provide cell level battery emulation to pack level emulation. Our Hardware in loop (HiL) simulation streamlines BMS with higher level of validation.
  • Our Battery Validation system can operate in constant current, constant voltage & constant power modes. The system features test procedures from USABC, ISO, UN, SAE, ARAI, etc.

Orbit EV (Test Automation Platform for EV Vehicle)

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